Explanation of Resin Linear Drainage Channel and Comprehensive Construction Planning Process
一、Construction Flow (General)
Precise wiring and positioning – Longitudinal section measurement – Embankment backfill layer – Edge inspection – Pipe jacking at drainage outlet – Re-inspection
二、Pipe Jacking at Drainage Outlet (Step-by-Step)
Remove topsoil – Pipe jacking at drainage outlet trench – Rapid cleaning of trench walls – Ring beam reinforcement – Formwork and foundation pit support – Reinforced concrete – Frame backfill layer.
These are the main procedures for resin linear drainage channel construction. There are many detailed requirements and standards. We will explain the actual construction methods below.
Pre-Construction Preparation for Resin Linear Drainage Channel
- This project cannot start with random excavation. An engineering investigation must be conducted first, including reviewing survey data and indicators to confirm suitable locations for drainage channel construction.
- Before determining foundation pit and pipe jacking construction, check and verify the setting-out lines.
- Before excavation, inspect underground structures and existing drainage systems on site. Complete external drainage works to prevent groundwater from flowing into the foundation pit, which would affect construction.
- Organize construction personnel and machinery, and conduct all necessary technical disclosures to ensure smooth construction.
- Machinery for earth excavation and backfilling: fixed and crawler mini-excavators.
Construction Process of Resin Linear Drainage Channel
- Use a theodolite to set the central axis line, mark with wooden stakes. Measure the trench edges with a square ruler and mark the slope with black lines. Mark the boundary and wall positions.
- Manually excavate soil within the setting-out area, strictly controlling the depth and length per design to avoid over-excavation. Level the pit bottom with concrete.
- Install side formworks (made of loose timber), fixed by mortar and steel pins. Install vertical supports every 1.1 m to prevent formwork displacement. Apply the release agent on the contact surface between the formwork and the concrete.
- Within 12 hours after concrete pouring, cover and cure the concrete by watering. Under normal temperature, water at least twice a day; the curing period shall not be less than 7 days.
- Monitor weather conditions during construction, avoid working in rain, and take rainproof measures.
- No materials shall be stacked within 2.2 m around the foundation pit. No vehicles are allowed near the excavated pit edge.
- Install rainproof facilities around the foundation pit and restrict access by non-construction personnel.
Safety Measures for Earthwork & Backfilling
- Mark the control lines for pipe jacking on both walls of the foundation pit.
- Manual backfilling is prohibited from impacting surrounding buildings and pipelines.
- Monitor slope stability at all times; handle landslides immediately.
- Conduct timely inspection after excavation, then pour concrete cushion and seal it before proceeding to the next process.
- Reserve a working space of not less than 500 mm between the foundation pit bottom and the frame/cushion edge. Install trenches and catch wells on one side to drain rainwater timely.
- Protect survey control stakes and axis piles, install steel cages and assign surveyors to guard them.
- During pipe jacking, check whether positioning stakes, axis piles and formworks are firm and correctly aligned.
- Monitor soil condition and groundwater changes, keep records. If the foundation soil does not meet design requirements, coordinate with the design department for solutions.
- Backfilling shall ensure subgrade stability; prohibit random drilling. Handle problems promptly.
- When excavating to 45 cm above the pit bottom, mark the axis line as the leveling reference.
- Stockpile excavated soil at least 5.1 m away from the trench edge, with stacking height not exceeding 4.7 m.
- Level and inspect the pit bottom after excavation.
- Remove and transport all surplus soil after excavation and stabilization.
- Reduce vibration to the foundation after pit excavation. If frame construction is delayed, leave 0.5 m of soil unexcavated and remove it before construction.