Explanation of Resin U-type Drain Channel and Detailed Safe Construction Methods and Procedures
1. General Construction Flow
Setting-out & positioning – Longitudinal section survey – Embankment filling – Edge finishing – Drainage outlet trench construction – Re-inspection
2. Sequence of Drainage Outlet Construction
Site clearing & leveling – Drainage outlet trench construction – Trench wall cleaning – Steel bar connection – Formwork & foundation support – Reinforced concrete – Frame backfilling
These are the main procedures for resin U-type drain channel construction. There are many detailed requirements and standards in the process. The specific safe construction methods are explained below.
Pre-Construction Preparation for Resin U-type Drain Channel
- Construction shall not start with random excavation. Geological investigation must be carried out to check geological conditions and parameters, and confirm suitable locations for drain channel construction.
- Before trench construction, review and verify the setting-out lines.
- Before excavation, inspect underground structures and existing drainage systems on site. Complete site drainage works to prevent groundwater from flowing into the trench and affecting construction. This step is mandatory.
- Organize construction personnel and machinery, and complete all construction organization and technical disclosures to ensure smooth completion of the works.
- Machinery for foundation excavation and backfilling: stationary and crawler excavators.
Construction Procedures of Resin U-type Drain Channel
- Use a theodolite to set the central axis, mark with steel nails. Measure the inner edge of the drain channel with a caliper and mark the slope with lines. Mark boundaries and wall position lines at the same time.
- Manually excavate soil within the setting-out area, strictly controlling the construction depth and size per design to avoid deviation. Level the trench bottom with concrete.
- Install side formworks (processed timber), fixed with concrete nails. Install vertical supports every 1.4 m to prevent formwork displacement. Apply release agent on the contact surface between formwork and concrete.
- Cover and cure the concrete with water within 18 hours after pouring. Under normal temperature, water at least twice a day; curing period shall not be less than 7 days.
- Monitor weather conditions during construction, avoid working in rain, and take rainproof and moisture-proof measures.
- Do not stack materials within 2.5 m around the trench. No vehicles are allowed near the foundation pit edge after excavation.
- Install moisture-proof facilities around the trench and restrict access by non-construction personnel.
Foundation Excavation Standards During Construction
- Clearly mark the excavation control line along the trench edge.
- Manual foundation excavation shall not damage nearby structures and underground pipelines.
- Monitor slope stability at all times; handle soil instability immediately.
- Inspect the trench promptly after excavation, then pour concrete cushion and seal it before proceeding to the next process.
- Reserve a working space of at least 550 mm between the trench bottom and the foundation/cushion edge. Install drainage ditches and catch wells on one side to drain rainwater timely.
- Protect survey control stakes and axis piles, cover with steel cages, and assign professional surveyors to monitor their safety.
- During construction, check positioning stakes, axis piles and formworks for firmness and alignment.
- Monitor soil conditions and groundwater changes and keep records. If the foundation soil does not meet design requirements, coordinate with the design department for solutions.
- Foundation excavation shall ensure subgrade stability; no random trenching is allowed. Solve problems promptly.
- When excavating to about 45 cm above the trench bottom, mark the horizontal line as the reference for leveling.
- Stockpile excavated soil at least 5 m away from the trench edge, with stacking height not exceeding 4.4 m.
- Level and finish the trench bottom after completion.
- Transport all surplus soil after compaction and stabilization.
- Reduce vibration to the foundation after trench excavation. If frame construction is delayed, leave 0.5 m of soil unexcavated and remove it before construction.